Senior Design Lead
United States
Job Description
Senior Design Lead
Santa Clara, California

Job Summary

        PVD Equipment & Hardware Design

  • Design, specify, and improve plasma sources for PVD deposition and surface treatments of web-based substrates for R2R vacuum systems.
  • Design, specify and improve evaporation sources for high temperature processing
  • Support mechanical and electrical integration into roll-to-roll vacuum systems.
  • Working closely with the suppliers in development of cathodes and power 
  • Support new tool builds, installations, FAT/SAT, and commissioning.
  • Work closely with external vendors on:
  • Support scale-up from R&D tools to pilot and high-volume manufacturing platforms.
  • Process engineering on hardware optimization
  • Controls/software teams on user interface, interlocks and safety
  • Manufacturing and operations teams for scaling to production
  • Provide hardware input during process transfer and yield improvement initiatives.
  • Education and Experience

    • Bachelor’s or Master’s degree in Mechanical Engineering, Electrical Engineering, Physics, or a related field
    • 10+ years of experience in PVD sputtering and thermal evaporation equipment development, including related vacuum and plasma source hardware integration.
    • 10+ years of experience 3D CAD design using Creo ProE, NX or SolidWorks.
    • Strong knowledge of dimensioning and tolerancing principles.
    • Required Qualifications

      • Experience designing and developing thin-film deposition equipment for battery, semiconductor, or solar applications.
      • Fluency in 3D CAD design environments such as Creo/ProE, NX, or SolidWorks.
      • Strong hands-on experience with PVD sources and vacuum system design.
      • Ability to work independently on complex hardware systems.

       

      Preferred Qualifications

      • Hands-on experience with CAE modeling for flow and thermal module design.
      • Proven experience in roll-to-roll PVD system design.
      • Extensive experience operating in high-up time manufacturing environments.
      • Familiarity with phased product development methodologies.
      • Strong understanding of suppliers for vacuum chambers, power supplies, and supporting components.

Key Responsibilities

 

        PVD Equipment & Hardware Design

  • Design, specify, and improve plasma sources for PVD deposition and surface treatments of web-based substrates for R2R vacuum systems.
  • Design, specify and improve evaporation sources for high temperature processing
  • Support mechanical and electrical integration into roll-to-roll vacuum systems.
  • Working closely with the suppliers in development of cathodes and power supplies

Tool Installation, Scale-Up & Vendor Interface

  • Support new tool builds, installations, FAT/SAT, and commissioning.
  • Work closely with external vendors on:
    • Hardware specifications and design reviews
    • Custom cathodes, power supplies and vacuum components
    • Tool upgrades and retrofits
  • Support scale-up from R&D tools to pilot and high-volume manufacturing platforms.

Cross-Functional Collaboration

Collaborate with:

  • Process engineering on hardware optimization
  • Controls/software teams on user interface, interlocks and safety
  • Manufacturing and operations teams for scaling to production
  • Provide hardware input during process transfer and yield improvement initiatives.

 

 

 

 

 

Education and Experience

  • Bachelor’s or Master’s degree in Mechanical Engineering, Electrical Engineering, Physics, or a related field
  • 10+ years of experience in PVD sputtering and thermal evaporation equipment development, including related vacuum and plasma source hardware integration.
  • 10+ years of experience 3D CAD design using Creo ProE, NX or SolidWorks.
  • Strong knowledge of dimensioning and tolerancing principles.

 

Required Qualifications

  • Experience designing and developing thin-film deposition equipment for battery, semiconductor, or solar applications.
  • Fluency in 3D CAD design environments such as Creo/ProE, NX, or SolidWorks.
  • Strong hands-on experience with PVD sources and vacuum system design.
  • Ability to work independently on complex hardware systems.

 

Preferred Qualifications

  • Hands-on experience with CAE modeling for flow and thermal module design.
  • Proven experience in roll-to-roll PVD system design.
  • Extensive experience operating in high-up time manufacturing environments.
  • Familiarity with phased product development methodologies.
  • Strong understanding of suppliers for vacuum chambers, power supplies, and supporting components.

Skill Requirements

Other Requirements

Maximum Salary (US):  148000
Minimum Salary (US):  78000
Information at a Glance

Why HCLTech?

At HCLTech, you'll supercharge your potential. You'll find your career. And you'll find your spark. All at a place that knows that helping its customers stay on top starts by putting its people first.

HCLTech is a global technology company, home to more than 223,000 people across 60 countries, delivering industry-leading capabilities centered around digital, engineering, cloud and AI, powered by a broad portfolio of technology services and products. We work with clients across all major verticals, providing industry solutions for Financial Services, Manufacturing, Life Sciences and Healthcare, Technology and Services, Telecom and Media, Retail and CPG, and Public Services. Consolidated revenues as of 12 months ending June 2026 totaled $14.8 billion. 

 

Compensation and Benefits

A candidate’s pay within the range will depend on their skills, experience, education, and other factors permitted by law. This role may also be eligible for performance-based bonuses subject to company policies. In addition, this role is eligible for the following benefits subject to company policies: medical, dental, vision, pharmacy, life, accidental death & dismemberment, and disability insurance; employee assistance program; 401(k) retirement plan; 10 days of paid time off per year (some positions are eligible for need-based leave with no designated number of leave days per year); and 10 paid holidays per year.