Job Summary
Responsible for production planning, detailed scheduling, and model-mix optimization using SAP S/4HANA ePPDS, ensuring the right product mix is produced at the right time while balancing customer demand, capacity, material availability, and production constraints.
Key Responsibilities
- ePPDS / Detailed Scheduling
- Develop and maintain production plans and detailed schedules using SAP ePPDS.
- Configure and optimize sequencing based on production constraints, changeovers, takt time, capacity, and priorities.
- Monitor schedule adherence and resolve planning exceptions.
- Perform finite-capacity planning and identify bottlenecks.
- Collaborate with production, procurement, logistics, and operations teams to ensure schedule feasibility.
- Analyze planning parameters such as lead times, setup matrices, resource capacities, and production versions.
- Support continuous improvement and stabilization of ePPDS planning processes.
- Model Mix Planning
- Develop daily/weekly model-mix plans based on demand, inventory, capacity, and business priorities.
- Balance different vehicle/product variants across production lines.
- Optimize the mix considering constraints such as customer priorities, component availability, line capacity, and changeover requirements.
- Conduct what-if simulations for demand changes, capacity constraints, and supply disruptions.
- Coordinate with Sales & Operations Planning (S&OP), Demand Planning, Production, and Supply Chain teams.
- Track plan vs. actual production and recommend corrective actions.
Skill Requirements
- Strong understanding of production planning, detailed scheduling, and model-mix planning.
- Strong hands-on experience in SAP iPPE.
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- Good knowledge of SAP PP.
- Understanding of SAP Variant Configuration (VC) and configurable products.
- Knowledge of BOMs, routings, production versions, work centers, and production master data.
- Understanding of SAP PP/DS or SAP S/4HANA ePPDS is highly desirable.
- Knowledge of integration with SAP APO/PPDS, S/4HANA, MES, and PLM is an advantage.
- Hands-on experience with SAP ePPDS / PPDS.
- Good understanding of SAP PP, MRP, master data, production versions, work centers/resources, and BOM/routing concepts.
- Knowledge of finite-capacity scheduling and sequencing.
- Strong Excel/analytical skills; Power BI or similar tools would be an advantage.
- Ability to work with large datasets and translate business requirements into planning solutions.
- Strong stakeholder-management and problem-solving skills.
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- Implement and support SAP iPPE solutions across product and production planning processes.
- Configure and maintain:
- iPPE Product Structure
- iPPE Process Structure
- iPPE Line Balancing / Line Design
- Activities, nodes, relationships, and variants
- Integrate iPPE with SAP PP, PP-PI, VC, MM, SD, and other relevant modules.
- Translate manufacturing and business requirements into SAP iPPE solutions.
- Design product and process structures supporting variant/configurable products.
- Configure rules and dependencies to manage different product variants and production scenarios.
- Support creation and maintenance of BOMs, routings, production versions, work centers/resources, and master data where integrated with iPPE.
- Analyze and resolve issues related to product structures, process structures, dependencies, and planning.
- Support integration between iPPE and SAP ePPDS/PPDS for detailed scheduling and production planning, where applicable.
Other Requirements
- Preferred Experience
- 5–10 years in production planning, supply-chain planning, manufacturing planning, or automotive/complex manufacturing.
- Experience implementing or improving SAP ePPDS.
- Experience in automotive model-mix / variant planning is highly desirable.
- Exposure to SAP S/4HANA and integration with PP, MM, SD, and APO/IBP is an advantage.